Services

Investment Casting Manufacturing in India

Delta Technocast, a recognized leader among investment casting manufacturers in India, delivers high-quality, precision-engineered metal components through the versatile investment casting process. With over 25 years of industry expertise, we craft intricate parts with unparalleled accuracy and consistency, meeting the diverse needs of industries such as automotive, aerospace, medical, oil & gas, and more. Our expertise allows us to produce complex geometries and fine details with precision, making investment casting the preferred choice for components that demand tight tolerances and superior surface finishes. Working with a vast array of over 150+ ferrous and non-ferrous alloys, we tailor solutions to fit the unique specifications of each project, whether it’s a prototype or full-scale production run.

Our approach is centered around understanding the specific needs of each client, delivering custom investment casting solutions that provide outstanding value and performance. Our state-of-the-art facilities and advanced technologies enable us to meet the most demanding project requirements, offering both small-batch production and large-scale manufacturing with consistent reliability. By continuously advancing our capabilities, Delta Technocast remains committed to supporting the evolving demands of the industries we serve, offering flexibility, innovation, and unmatched craftsmanship in every project.

What is Investment Casting?

A Precision Metal Casting Process

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Investment casting, also known as precision casting or lost wax casting, is a manufacturing process that has been utilized for centuries to create intricate and highly detailed metal parts. This process involves creating a wax pattern that is coated with a ceramic material to form a mould. Once the ceramic material hardens, the wax is melted away, leaving a hollow mould that can be filled with molten metal. After the metal solidifies, the ceramic shell is broken away to reveal a precise and finely detailed cast part.

The investment casting process is highly valued for its ability to produce components with complex geometries, tight tolerances, and smooth surface finishes. This makes it an ideal choice for applications requiring precision and reliability.

Advantages of Investment Casting

Unmatched Precision and Versatility

Investment casting offers numerous benefits that make it a preferred manufacturing process for many industries:
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Precision and Accuracy

Investment casting produces parts with exceptional dimensional accuracy and smooth surface finishes, minimizing the need for extensive machining and secondary operations.

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Complex Geometries

The process allows for the creation of intricate shapes and detailed designs that would be challenging or impossible to achieve with other casting methods. This includes internal passages, thin walls, and complex undercuts.

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Material Versatility

Investment casting supports a wide range of metals and alloys, making it suitable for various applications. This includes stainless steel, carbon steel, aluminum, copper alloys, and more, ensuring that the material properties match the specific requirements of the part.

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Reduced Waste

The precision of investment casting minimizes material waste, leading to cost savings and a more environmentally friendly manufacturing process. The near-net shape capability of investment casting reduces the need for additional machining and material removal.

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Superior Strength and Durability

Investment casting parts are known for their strength and durability, making them ideal for high-stress and high-performance applications. The process also allows for uniformity in part strength and structural integrity.

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Flexibility in Production Volumes

Investment casting is cost-effective for both small and large production runs, providing flexibility to meet varying quantity requirements. It is suitable for prototype development, low-volume production, as well as high-volume manufacturing.

Investment Casting Process

From Raw Materials to Precision Components

The investment casting process is a meticulous and detailed method that ensures high precision and quality in the final product. Here’s a step-by-step overview of how it works:
Wax Injection

Wax Injection

The process begins with the creation of a wax pattern, which is an exact replica of the part to be cast. These patterns are typically made using injection molding.

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Assembly

Multiple wax patterns are often assembled onto a central wax sprue to form a tree-like structure. This allows multiple parts to be cast in a single batch.

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Shell Coating

The wax assembly is repeatedly dipped into a ceramic slurry and coated with fine sand to create a ceramic shell mold. This process is repeated several times to build a thick, durable shell around the wax patterns.

Dewaxing

Dewaxing

The ceramic mold is heated in a kiln, which causes the wax to melt and drain away, leaving a hollow ceramic shell. This step is known as the “lost wax” process.

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Melting & Pouring

The ceramic shell is preheated to remove any residual wax and to prepare it for the metal pouring. Preheating also helps to prevent thermal shock when the molten metal is poured.

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Knock Out

The preheated mold is filled with molten metal. This can be done using gravity, vacuum, or pressure to ensure the metal fills all the intricate details of the mold.

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Shot Blasting

Once the metal has been poured, the mold is allowed to cool and solidify. This cooling period is critical to achieving the desired mechanical properties and dimensional accuracy.

Fettling

Fettling

After the metal has solidified, the ceramic shell is broken away, revealing the rough cast parts. This step may involve mechanical, chemical, or thermal methods.

Inspection

Inspection

The individual cast parts are cut from the central sprue. The parts then undergo various finishing processes, such as grinding, sanding, or machining, to achieve the final specifications.

Our Investment Casting Capabilities

By the Numbers

Our expertise and capabilities in investment casting are backed by over 25 years of experience, state-of-the-art facilities, and a dedicated team of skilled professionals.

95000 Sq. Ft.

Manufacturing Facility

3000 MT

Annual Production Capacity

150 +

Ferrous & Non-ferrous Alloys

8000 +

Components Developed

0.05 – 210 Kg

Weight Range

3.2 – 6.2 Ra

Surface Finish

Our Expertise

Engineering Precision with Proven Expertise

Delta Technocast has established itself as a leader in the investment casting industry through its unwavering commitment to quality, innovation, and customer satisfaction.

Engineering Expertise

Our engineering team is renowned for their creativity and problem-solving abilities. They work closely with clients to ensure that each part is designed to maximize the inherent benefits of investment casting. Whether it’s preserving the part’s intended function or optimizing the design for manufacturing efficiency, our engineers provide invaluable support through one-on-one communication and collaboration.

Research and Development

At Delta Technocast, our Research and Development (R&D) department plays a crucial role in maintaining our competitive edge. The R&D team assists in monitoring, defining, and documenting processes to ensure they meet the highest standards of quality and efficiency. Before any material, system, or procedure is implemented on the shop floor, it undergoes rigorous testing for compatibility with our production system. If any issues arise during production, our R&D team works alongside the process engineering team to resolve them swiftly and effectively.

Specialization in Small Castings

Delta Technocast specializes in fabricating small castings, ranging from half a kg to 210 kg, with maximum dimensions of 26″ x 26″. This specialization allows us to cater to a wide range of industries and applications, delivering precision-engineered components that meet specific requirements.

Material Expertise

We have experience working with over 150+ different ferrous and non-ferrous air-meltable alloys. Our extensive material expertise ensures that we can provide the right alloy for your specific application, delivering parts that meet the required mechanical and chemical properties.

Production Flexibility

Our investment casting process is designed to be flexible, accommodating a variety of production volumes. Whether you need a small batch of prototypes or large-scale production, we can meet your needs efficiently and cost-effectively. Typical annual quantity requirements range from 1,000 to a few hundred thousand parts, but we can also handle smaller or larger volumes as needed.

Comprehensive Finishing Services

Delta Technocast offers a range of finishing services to provide you with complete, ready-to-use parts. Our services include:

  • Heat Treatment
  • Machining
  • Anodizing
  • Coating
  • Plating
  • Painting
  • Simple Assembly

For processes not performed in-house, we work with carefully selected vendors who meet our stringent standards for quality and on-time delivery.

Delta Technocast is committed to delivering high-quality investment casting solutions that meet the diverse needs of our clients. Our expertise, combined with our advanced capabilities and customer-centric approach, ensures that you receive the best value and performance from your investment cast parts.

OUR PRODUCTS

Excellence in Every Casting Component

At Delta Technocast, we take pride in the diverse range of high-quality investment casting components we produce for various industries. Our product gallery showcases some of the intricate and precision-engineered investment casting parts we have manufactured. Each image highlights the complexity and attention to detail that defines our craftsmanship.

 

Explore Our Work

Take a closer look at the precision and quality of Delta Technocast’s investment casting service by visiting our product page. If you have specific needs or require a custom solution, our team is ready to work with you to create parts that meet your exact specifications.

Materials & Alloys Offered

Precision Casting with Diverse Metals & Alloys

Delta Technocast offers a comprehensive selection of materials and alloys to meet the diverse needs of our customers across various industries. With expertise in over 150+ different ferrous and non-ferrous air-meltable alloys, we ensure that each casting is produced using the optimal material for its intended application.

Our Material Range Includes:

  • ASTM A216: Carbon Steel (WCB, WCC, etc.)
  • ASTM A217: Low Alloy Steel (WC1, WC4, WC5, WC6, WC11, C5, C12, C12A, etc.)
  • ASTM A352: LCC, LCB, etc.
  • Martensitic Steels: CA15, CA40, CA6NM,17-4PH, etc.
  • Heat Resistance Steel: HF, HH, HI, HK, HE, HT, HU, HW, HX, HC, HD, HL, etc.
  • ASTM A351: Austenitic Stainless Steel (CF8, CF8M, CF3, CF3M, CF8C, CF10, CK20, CH20, CNM, CG8M, etc.)
  • Austenitic Ferrite Duplex Steel: CF3MN, CD4MCu, CG6MMN, CK3MCuN, etc.
  • ASTM A995: Super Duplex Stainless Steel Gr.1A, Gr.2A, Gr.3A, Gr.4A, Gr.5A, etc.
  • ASTM A494: Nickle Based Super Alloys (M-351, M-352, M-30 C, N12MV, N-7M, CY40, Cw12MW, CW6M, CW2M, etc.)

All our castings adhere to ASTM, IS, DIN, JIS, BS and GOST standards.

Material Selection Expertise

Our team of metallurgical experts assists customers in selecting the right material for their application needs. Whether it’s corrosion resistance, high strength-to-weight ratio, or specific mechanical properties, we ensure that each material choice aligns with the performance requirements of the final part.

Custom Alloys and Research

Delta Technocast also offers capabilities for developing custom alloys and conducting research into new material solutions. Our Research and Development team collaborates closely with customers to innovate and optimize material performance for challenging applications.

Quality Assurance

All materials used in our investment casting process undergo rigorous testing and certification to ensure they meet industry standards for mechanical properties, chemical composition, and performance characteristics. This commitment to quality assurance ensures that our castings consistently meet or exceed customer expectations.

Additional Services & Capabilities

Enhancing Your Manufacturing Experience

In addition to our expertise in investment casting, Delta Technocast provides a range of complementary services to deliver comprehensive solutions for our customers. These services ensure that we meet all your requirements from initial casting to finished, ready-to-use parts.
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Our Services Include

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  1. Machining: Precision machining services to achieve tight tolerances and specific dimensional requirements for finished parts.
  2. Heat Treating: Controlled heating and cooling processes to optimize material properties such as hardness, strength, and ductility.
  3. Surface Treatments & Finishes: Various surface treatments including anodizing, coating, plating, and painting to enhance corrosion resistance, aesthetics, and functionality.
  4. Assembly: Integration of multiple components into sub-assemblies or finished products as per customer specifications.
  5. Prototyping: Rapid prototyping capabilities to quickly validate designs and produce initial samples for testing and evaluation.
  6. Engineering Support: Collaboration with our engineering team to optimize designs for manufacturability and cost-effectiveness.

Industries Served

Precision Solutions Across Industries

Delta Technocast serves a diverse range of industries with our precision manufacturing solutions, ensuring tailored support and high-quality results for every sector.
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Oil & Gas

Offering castings for valves, pumps, drilling equipment, and other components used in the exploration, production, and transportation of oil and gas.

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Aerospace

Supplying aerospace-grade castings for aircraft engines, structural components, landing gear, and other aerospace systems that demand exceptional performance under extreme conditions.

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Marine Industry

Delivering corrosion-resistant components for marine applications, designed to perform reliably in harsh environments.

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Automotive

Providing critical components for engines, transmissions, chassis, and other automotive applications where precision and durability are paramount.

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Mining Industry

Supplying wear-resistant parts for mining equipment, enhancing durability and operational efficiency in extreme conditions.

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General Engineering

Providing precision-engineered components for various engineering applications, ensuring high-quality and reliable performance.

Other Industries

  • Agriculture & Farm
  • Chemical Equipments & Controls
  • Fire Fighting Equipments
  • Food Processing Equipments
  • Instrumentation & Controls
  • Industrial Machinery
  • Medical Instruments & Equipments
  • Military & Defense
  • Pharmaceutical Industries Machinery
  • Precision Machinery Equipments
  • Printing Machinery
  • Pumps & Air Compressors
  • Security Systems
  • Sewing Machineries
  • Sport Equipments
  • Textile Machinery
View Industries

Investment Casting Facilities

Manufacturing Facilities in Rajkot, India

Delta Technocast operates two state-of-the-art manufacturing facilities equipped with advanced technology and infrastructure to support our diverse range of manufacturing processes. Located in Rajkot, Gujarat, India, our facilities are designed to meet the highest standards of production efficiency, quality control, and environmental responsibility.